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Leybold

Stand: H136
_Aerospace
Materials Innovations
_Space & Satellite
_Medical Devices
Test & Quality Control
_Energy
Inspection & Measurement
https://www.leybold.com/en-uk

About us

Leybold design and manufacture vacuum pumps, components and systems which create the necessary production conditions for the industrial manufacturing of semiconductors, data carriers, displays, coated  architectural glass and solar cells.

Vacuum systems are used across a vast range of processes in the refinement of steel and the production and packaging of food. Vacuum is also indispensable for the operation of mass spectrometers and electron microscopes, as well as in almost all areas of modern research and development. 

Space missions and projects can only be successful if the materials and components used are first tested on Earth under space conditions - using Leybold vacuum equipment and solutions.

For more information please visit www.leybold.com or join us at Advanced Engineering 2023 on booth # P120 where our team will be ready to guide you through evolving your process to the next level.

Products

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Leybold CLAWVAC

The brand new CLAWVAC claw vacuum pump enables composite processing, degassing, material transport and holding, drying and impregnation, vacuum conveying, thermoforming and modified atmosphere packaging (MAP). The CLAWVAC’s unique product features offer great advantages for the rough vacuum field. The pumps design enables extreme robustness, especially for challenging applications which include handling of particle and vapour contaminated gases. The user will experience a trouble-free and cost-saving operation.

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Leybold VACUBE

Our product range for processing applications is now supplemented by the new VACUBE central vacuum systems for preservation, packaging, dehumidification including vacuum cooling, pipeline drying and many more. This new generation of intelligent, oil-sealed screw vacuum pumps features variable speed drive (VSD) technology. Its complete and innovative design enables a plug-and-play installation and operation for holding, lifting and moving, glass manufacture, plastics and composites forming and shaping and wood lamination.

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Leybold PHOENIX

All-new PHOENIX leak detectors from Leybold ​In research and development as well as in production, having the right tools and equipment is critical to ensuring top performance and output. We also see applications becoming more specialized, and demands increasing, yet time for analysis and testing is becoming less. When it comes to vacuum system leak detection, you can rely on Leybold and the newest generation of PHOENIX leak detectors - where precision meets speed, with your convenience in mind. ​Now with an even finer nose Whether you are in a research lab, or producing high-class goods, quality depends on how accurately you detect deviations. Now, help is at hand: the new PHOENIX generation delivers high helium sensitivity for enviable reliability and stability.

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Leybold ECODRY plus

Yes, the ECODRY plus is exceptionally quiet – but it’s also incredibly clean. The multi-stage Roots design is a dry technology. No oil, particles, or dust are present in the pumping chamber. Clean vacuum is assured, smart features keep you flexible, and maintenance is reduced to a bare minimum. Benefit from a clean pump - No oil – Thanks to its dry design, no oil is present in the pump chamber. - No particles – Contact-free pump design produces no wear particles. - No contamination – Samples can be reliably analyzed and compared, time after time. - No smells – Dry also means odour-free, so workplaces become more appealing. - No change of oils or seals – The pump needs no auxiliary materials and no maintenance by the customer

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Leybold SCROLLVAC plus

The new SCROLLVAC plus vacuum pump is the latest addition to our range of dry pumps. Providing a flexible, robust and simple vacuum pump solution, across a wide spectrum of applications, SCROLLVAC plus demonstrates what is possible from a dry scroll pump. The pumping principle A Scroll pump consists of two engaged spiral forms. One scroll form is mounted eccentrically to the other and is made to move in an orbiting path relative to the fixed scroll. This creates crescent shaped volumes that are driven from the outside to the inside of the forms thereby pumping the gas. Easy to understand and uncomplicated … Economize by switching to the latest technology … Reliable products and application expertise … THE LEYBOLD GUARANTEE EVERY TIME!

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GENIUS Instant Insights™ Vacuum Pump Remote Connectivity and Monitoring

GENIUS Instant Insights™ Vacuum pumps play a critical role in industrial production. Pumps must be in top running condition to ensure efficiency, optimum output, and a healthy bottom line. But what is the best way to manage vacuum pumps? GENIUS Instant Insights TM takes the lead. We offer you free GENIUS Instant Insights™ Portal Access level with 2 options for subscription upgrades. With low investment you get transparency for increased efficiency at all levels. Safe and Transparent 24/7 With the GENIUS Instant Insights™ portal, you can access your pumps 24/7 from any location for pump monitoring. All information about your pump is stored safely on the GENIUS Instant Insights™ cloud. Flexibility The GENIUS Instant Insights™ Portal supports 3 Tiers: 1. Access Basic subscription level at no cost, Access is activated as standard, you will get everyday updates, warnings and critical alerts on the GENIUS Instant Insights™ Portal. 2. Performance With this upgraded level you get real time updates, SMS/e-mail notifications can be set, in this way, you and other concerned people inside of your organization are on top of all pump's events. Performance subscription also entitles you to see important telemetry information. 3. Enterprise On top of the Performance level functionalities, Enterprise gives you energy consumption profile of your pumps and the possibility of real time vibration trends monitoring or alerts if a vibration sensor is already installed on your pump. Lower Risk of Unexpected Breakdowns This is because the GENIUS Instant Insights™ Portal will instantly inform you about the alarm and when the service is due thanks to its remote monitoring system. In this way, you can prevent possible failures and make back-up plans without interrupting production.

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Leybold TURBOVAC i/iX

A modular line of turbomolecular vacuum pumps with pumping speeds from 90 to 1450 l/s. TURBOVAC i / iX has hybrid rotor bearings: the bearing on the fore vacuum side is a ceramic ball bearing lubricated for life and the bearing on the high vacuum side is implemented by way of a non-wearing magnetic bearing. TURBOVAC i/iX turbomolecular pumps have unique pump stages designed to deliver reliable and consistent performance across a range of processes and demanding applications with increased gas flows. TURBOVAC i/iX series have been designed to optimize both pumping speed performance and compression ratio. Its wide range of performance varies from 90 to 1450 l/s and includes light gas pumping speed.

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Leybold Cryo Pumps & Systems

Cryo pumps, the gas entrapment vacuum pumps. Our pumps cover the pressure range from 10-3 to ≤ 10-11 mbar. The principle of operation is that gaseous substances are bound to the cold surfaces within the pump by means of cryocondensation, cryosorption or cryotrapping. Cryo pumps do not have any mechanically moving, oil or grease lubricated parts on the vacuum side. In order to produce high or ultra-high vacuum, the cold surfaces/cryo panels must be cooled to a sufficiently low temperature. They are cooled by the well-proven, highly reliable one or two-stage refrigerators from Leybold’s COOLPOWER i line (Gifford/McMahon principle). he pumping speed for all gases as well as air is highly effective. Even more so for water (H2O) and hydrogen (H2). The cooling performance and cool down can be increased by variable motor speed of the cold dead as well as the compressor Build with reliable COOLPOWER i cold heads and COOLPAK i compressors. Cryo pumps are insensitive to mechanical disturbances from particles coming from the process or external vibrations.

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Leybold UNIVEX space simulation

We get your mission off the ground Space missions, scientific or commercial satellites, space research projects such as the ESA Rosetta Mission or the NASA Rover expedition to Mars all have one thing in common – they can only succeed if all the materials, components and assemblies to be used have been successfully tested in high vacuum and ultra-high vacuum conditions. One example is the simulation of the re-entry of space shuttles into the Earth's atmosphere and also the simulation and testing of engines. The experimental chamber systems required for this purpose to simulate space conditions in a vacuum are available in all sizes – from a few liters for testing small objects such as printed circuit boards to several thousand cubic meters for the verification of entire spaceships for space travel. We can supply turnkey system solutions with integrated fore vacuum and high vacuum pumps for this purpose. Specifically tailored to meet your individual needs for your flight test.

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Leybold VARODRY Dry screw vacuum pumps

Leybold’s VARODRY plug and pump solution is air cooled and designed specifically for industrial processes. VARODRY pumps are easy-to-maintain, have efficient pumping performance and are reliable with innovative belt drive that delivers high uptime. The optimised temperature profile ensures handling high amount of water vapor safely. Give yourself one less thing to worry about, with VARODRY vacuum pumps. VARODRY HD/O2 variant is specifically designed with a stainless steel exhaust and built-in purge module. Together, these allow the pump to handle some of the harshest applications in which exhaust gases are usually piped away. Additionally, the 100% oil-free VARODRY HD/O2 variants are capable of handling up to 100% oxygen. These capabilities have been accredited by a notified body, based on intensive and rigorous testing. Take advantage of the best of today’s technology. Your expensive (PFPE) oil replacements are a thing of the past. The VARODRY HD/O2 minimizes your total cost of ownership! The VARODRY OEM variant offers all the unique advantages and same performance as our VARODRY standard variant, but with a reduced footprint. The OEM variants are optimized for systems integration and wherever installation space is limited.

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Leybold NOVADRY Dry screw vacuum pumps

Hygienic 100% oil-free, air-cooled design NOVADRY dry screw pumps offer maximum robustness and extended uptime with a hygienic 100% oil free design. NOVADRY’s innovative contact free design delivers zero oil emission and zero particle emissions for a clean process and high food safety. Leybold’s low-maintenance dry screw vacuum pump, NOVADRY, do not require any oil or oil filter changes and have simple on-site maintenance that is set to revolutionize the market. NOVADRY has a fully air-cooled design to ensure high standards of hygiene which goes further by using corrosion-resistant materials for pump components in contact with the process. This makes NOVADRY dry screw pumps, the vacuum benchmark for food safety and the vacuum pump of choice for food and packaging applications. That give you a lower cost of ownership.

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Leybold SCREWLINE SP dry screw pump

Leybold SCREWLINE SP dry compressing screw vacuum pumps are extremely robust with the internally cooled rotors, and a special cantilevered bearing arrangement that eliminates failure. These industrial dry vacuum pumps are designed to meet the special requirements of heavy duty applications with direct pumping path and two non-contacting shaft-seals that are practically wear-free. This also allows for longer maintenance intervals. Based on the screw principle, the standard versions of the SCREWLINE pumps are air-cooled from the outside for industrial applications. Water-cooled versions are available to operate in air-conditioned rooms as well as ATEX-certified variants are available for explosion proof compliance. SCREWLINE SP has a direct pumping path without multiple deflections for the process gas making it highly tolerant to process contamination as well as reduced buildup inside the pump chamber. This ensures lower maintenance and a high uptime in industrial processes. The two non-contacting shaft-seals are practically wear-free, which allows for very long maintenance intervals. Shaft seal purge is usually required in industrial applications. SCREWLINE SP pumps are equipped with a purge gas supply unit as a standard. The special cantilevered bearing arrangement eliminates a potential source of bearing failure as well as lubrication contamination into pumping chamber. The cantilevered bearing arrangement also makes the pump chamber easily accessible. This innovative design feature allows the removal of the pump housing quickly and cost effectively making on-site cleaning of all surfaces in contact with the medium possible. This is a significant advantage for processes that involve a considerable amount of contaminants to deliver high uptime.

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Leybold SCROLLVAC 3/3S plus scroll pumps

Clean, capable, convenient and above all compact Leybold is proud to announce the latest addition to its range of advanced scroll pumps: the SCROLLVAC 3/3S plus. The new younger brother of the SCROLLVAC family combines high pumping speed with good ultimate vacuum in a compact, flexible, quiet, and reliable package. As such, it fills the gap in the market for smaller and more compact pumps, making it one of the best choices for small-scale R&D and other laboratory applications. Dry oil-free solution The SCROLLVAC 3S plus offers all the benefits of advanced scroll pump technology in a clean, dry, and compact package. Because there is no oil to worry about, the SCROLLVAC 3S plus promises less hassle, less risk, less maintenance, less total cost of ownership, and less environmental impact compared with oil-sealed rotary vane pumps. Small on footprint, big on performance Despite weighing in at just 8 kg, Leybold’s newest SCROLLVAC pump is capable of achieving peak pumping speeds of up to 3 m3/h at 50 Hz (or 3.5 m3/h at 60 Hz) and a typical ultimate vacuum of 0.1 mbar. As such, the SCROLLVAC 3S plus is a very capable alternative to diaphragm pumps. Flexible system design The very small footprint and light weight of the SCROLLVAC 3S plus make it easy to integrate in any system. It is supplied as standard with DN 16 ISO-KF inlet and push-fit exhaust connections along with a mains-driven motor, IEC connection, and on-off switch for easy operation. It can also be mounted either horizontally or vertically, if required, with brackets and base plates available as optional accessories, making it easy to attach the pump to any structure.

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Leybold vacuum pump service and repair

With our comprehensive range of innovative service solutions, we offer unrivalled support for your Leybold vacuum pumps and we are committed to: -Providing you with a reliable, first-class service throughout your pump’s lifecycle, no matter where in the world it is installed. -Enhancing your pump’s uptime and ensuring it gets the best possible service. -Offering you specialist support with preventive maintenance and repairs. Service plans Our full range of service plans is designed to ensure a low total cost of ownership of your pumps, enhancing their performance and uptime. From preventive maintenance plans to warranty extensions, we offer you customized solutions that let you focus fully on your production by providing a perfect match for your needs. Spare parts and kits Our genuine spare parts fit your vacuum pump perfectly to ensure high reliability, performance, and a long service life. To ease your workflow and ensure you have everything you need for your pump, we put together spare parts kits for specific maintenance activities. Field service Our team of vacuum pump experts can come to your site to perform maintenance on your pumps, whether it is routine service or troubleshooting. Competent, reliable and ready to help, they know what your pumps need to perform smoothly and optimally. Repair your vacuum pump Short repair times as well as high quality standards characterize our worldwide repair centers. In our Service Technology Centers we follow global Leybold standards to ensure high quality levels of all repairs worldwide. Therefore, we use repair processes that are applicable worldwide, as well as special tools developed for your vacuum pump repair services. Our technicians who are factory trained, are specialists in maintenance, overhauling and repairing your range of vacuum pump equipment. Moreover, the global Service Technology Centers are also linked to our production and development sites to ensure state of the art vacuum knowledge.

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Leybold TURBOLAB Core

With the TURBOLAB Core you get a cost efficient and easy to use pumping station This simple pumping station incorporates a turbomolecular pump and a backing pump together with a simple controller, all 3 fitted on a robust baseplate, making it the ideal solution for many applications! This compact tabletop unit is the perfect entry-level vacuum pump station for every application that requires a clean, dry, stable high and ultra-high vacuum. Compact, dry, high performance pumping station Built on a single platform, this pumping station is certainly one of the best solutions for most general laboratory needs. Thanks to its small footprint, low vibrations and noise level the TURBOLAB Core can easily be integrated in your working environment. The TURBOLAB Core comes with a choice of 2 TURBOVAC i turbo pumps: so you have the option to select a TURBOVAC 90 i or a TURBOVAC 250 i depending on your pumping speed requirements. Performance is met thanks to the DIVAC 1.4 diaphragm vacuum pump which fulfills all expectations in terms of reliability, simplicity and precision.

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Leybold vacuum measurement and control solutions

With a wide range of vacuum systems and processes comes a need to measure the vacuum performance. The instruments used for measuring the pressure within this wide range are called vacuum gauges and measure from above atmospheric pressure (~ 2000 mbar (1500 Torr)) down to 10-12 mbar/torr. No single sensor technology is capable of measuring across this range. Therefore, a variety of different vacuum gauges are available, each with their own characteristics and ability to measure over multiple decades of vacuum. In order to widen the measurement range, it is now common to combine multiple technologies into a single gauge to reduce the connections needed in a system. A main way to differentiate vacuum gauge types is by how they measure the gas: direct or indirect pressure measurements. In the case of direct (or gas independent) pressure measurements, the readings obtained through the vacuum gauge are independent of the type of gas and the pressure given is always the true pressure of the system. Often relying on a mechanical deflection of a membrane, these are capable of measuring from above atmospheric pressure down to 10-4 mbar/torr. These gauge types will give you high accuracy over a short range and are typically very robust. In the case of indirect pressure measurements, the pressure is determined as a function of a pressure dependent property of the gas (thermal conductivity, ionization probability, for example). These properties do not only depend on the pressure, but also on the molar mass of the gases. Therefore, these are also known as gas dependent. The readings usually relate to air or nitrogen as the measurement gas. For the measurement of other vapors or gases the corresponding correction factors must be applied for the true pressure of the system. These gauges are capable of pressure measurement over a much wider range (atmospheric pressure to 10 x 10-12 mbar dependent on type/combination), with the tradeoff being a lower level of accuracy.

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Leybold PENNINGVAC series PTR 90/225 RN vacuum gauges

These gauges are accurate and have a small, compact footprint. They are packed with cutting edge technologies taking them to even higher levels when it comes to measuring vacuum. The active PENNINGVAC series PTR 90/225 RN utilize multiple enhancements to increase the gauges service intervals in harsh applications. This coupled with the ultra-low turn on pressure enabled in the combined sensor leads to a sensor suitable across a wide range of applications requiring rough to high vacuum measurement. PENNINGVAC PTR 225 RN: Pure cold cathode Our cold cathode gauges use the PENNING principle of cold cathode ionization. Their measuring range of 10-2 to 10-9 enables you to measure into the high vacuum region. To control the turning on of the gauge, it would be best combined with one of our THERMOVAC or CERAVAC gauges. By separating out the technology, you have the option to decide how you want to control the gauges turn on point. As with most of our active gauges: we have both analogue 0-10 V linear outputs and digital communications available. PENNINGVAC PTR 90 RN: Combined cold cathode gauges Our combined cold cathode gauges use the inverted magnetron principle of cold cathode ionization and is combined with a pirani gauge. By combining the technologies into a single more compact sensor, the measuring range is increased enabling a reliable pressure measurement from atmosphere to 1 x 10-9. The on/off function of the cold cathode is controlled automatically by the integrated pirani, seamlessly eliminating any risk of running the cold cathode at too high a pressure which could lead to a reduced lifespan. Both analogue 0-10v linear outputs and digital communications are available.

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