Skip to content
Position Automation
About us
Welcome to Position Automation, the pinnacle of advanced manufacturing solution. At Position Automation, we specialise in designing and implementing state-of-the-art automated production solutions that are meticulously tailored to meet the unique needs of our clients. Our expertise spans the processing of a variety of materials, including aluminium, plastic, and steel, making us a versatile partner across multiple industries like Automative, medical and life sciences, consumer goods and general manufacturing.
Our Core Competencies
• Precision Engineering: We excel in precision cutting, drilling, punching, shearing, and welding, ensuring that every production line we create operates with the highest accuracy and efficiency.
• Seamless Integration: Our solutions feature integrated loading and unloading cross-conveyors, facilitating smooth and uninterrupted material handling throughout the production process.
• Customisation: From the initial order placement to the final installation, our client-centric approach ensures that each automation system is designed to perfectly align with our client's specifications and operational requirements.
Our Process
1. Design and Collaboration: Once an order is placed, our skilled engineers develop detailed assembly drawings and technical schematics using advanced design software. We maintain open communication with clients, providing regular updates and incorporating feedback to ensure the design meets their expectations.
2. Fabrication and Assembly: Utilising cutting-edge equipment and precision techniques, we manufacture and assemble the components of the production line. Our technicians meticulously integrate electrical and mechanical systems to create a cohesive and functional machine.
3. Testing and Quality Assurance: Comprehensive testing and rigorous quality checks are conducted to ensure optimal performance and functionality. Any necessary adjustments are made to guarantee the final product meets our high standards and the client’s requirements.
4. Installation and Support: We coordinate the transport and installation of the production line at the client’s site, ensuring a smooth transition and quick integration into their manufacturing process.
Innovative Solutions for Complex Challenges
Position Automation is committed to delivering innovative solutions that address complex production challenges. Some of our key projects include:
• Heavy Duty Construction Steel Saw
• Fully Automatic Copper Punch
• Vertical Construction Steel Saw
• Spot Welding Machine for Mesh Belts
• Automatic Drilling and Tapping Machine
• Pushing Systems for Bundles of Stair Treads
Commitment to Excellence
Our dedication to innovation, precision, and excellence drives us to continually enhance our solutions, optimising productivity and minimising downtime. Partner with Position Automation for automation systems that not only meet but exceed your production needs, propelling your business toward greater operational success.
Discover the difference with Position Automation – where precision engineering meets innovative solutions.
Contact us today to learn how our automated production solutions can transform your manufacturing operations.
Products
Integrated Punching Machine
Integrated Punching Machine is Position Automation’s flagship integrated punching and machining system, engineered for high-precision processing of long-length aluminium extrusions. Designed to consolidate multiple operations into a single automated cycle, it replaces up to nine standalone machines - delivering unmatched efficiency, accuracy, and lean performance. Key Features: 1. All-in-One Machining: Combines cutting, punching, drilling, and notching in one continuous pass 2. CNC-Controlled Precision: Ensures repeatable accuracy across batch and variant production 3. Lights-Out Capability: Supports unattended, overnight operation for maximum uptime 4. Modular Design: Compact footprint with scalable configuration options 5. Smart Diagnostics: Built-in sensors and predictive maintenance tools for consistent quality 6. Digital Programming: Quick changeovers and flexible setup for multiple product types Ideal For: Manufacturers seeking to modernise extrusion processing, reduce labour dependency, and unlock lean, automated production with minimal floor space
Automated Tube Fabrication
The Automated Fabrication & Bending Line by Position Automation is built to modernise traditional working operations with smart, high-speed automation. This system integrates cutting, drilling, shearing, and ERP-driven material tracking - delivering consistent results with reduced waste and production time across diverse fabrication needs. Product Details System Highlights: 1. CNC-Controlled Cutting & Shearing: Delivers consistent dimensions across parts. 2. Automated Drilling Stations: Enables variable hole sizes and patterns with repeatable accuracy. 3.ERP Integration: Tracks material flow, inventory usage, and process sequencing in real time. 4. Scrap Lift & Waste Handling: Maintains clean, uninterrupted operation while reducing raw material loss. 5. Modular Configuration: Scales easily for varied part geometries and multi-step processing. 6. Bulk loading & Light-out running. Industries Served: 1. Industrial Equipment & Enclosures 2. Custom Sheet Metal Fabrication 3. Transportation & Rail Component Manufacturing 4. Farming Industry What We Delivered 1. With Position Automation’s smart fabrication system, clients gained: 2. 45% faster processing speeds across fabrication steps 3. 60% improvement in cutting precision for structural components 4. 35% boost in overall production capacity 5. ERP visibility for material usage and predictive planning 6. Reduction in rework due to accurate hole alignment and clean shearing The result: streamlined operations, dependable quality, and the ability to handle custom or large-volume orders with ease. Relevant Case Studies 1. Industrial Metal Fabricator – Precision Profile Production - Replaced legacy machinery with automated drilling and shearing, cutting processing time by 45% and improving part consistency. 2. Transport Infrastructure Supplier - Used CNC cutting and modular bending units to reduce rejection rates by 40%, improving reliability for large-scale builds.
Aluminium Production Line - (Punch, Saw, Drill & Inject Printer)
The Aluminium Production Line from Position Automation is a fully integrated solution engineered to transform aluminium processing operations. Combining high-speed punching, sawing, drilling, and part printing within a smart pushing and scrap handling system, it’s designed to deliver unmatched efficiency, precision, and traceability across manufacturing environments - whether you’re producing window trims, or modular enclosures, grilles, louvres, etc. Product Details System Highlights: 1.Pushing System: Automates material loading with precision alignment and adaptive motion control. 2.Punching Unit: Fast, versatile punching with robust tooling for varied hole sizes and positions with poke-yoke tool change. 3.Sawing Unit: Angle-adjustable cutting for custom profile requirements with integrated safety mechanisms. 4.Drilling Unit: High-precision multi-axis drilling with automated depth control. 5.Inject Printer: Real-time part marking for tracking, labelling, and inventory control. Industries Served: 1.Aluminium extrusion and structural metal fabrication 2.uPVC and window profile production 3.HVAC housing, duct frame, grille, and louvre manufacturing 4.Automotive body frame and trim fabrication 5.Industrial enclosures and lightweight framing systems What We Delivered With our integrated Aluminium Production Line, clients achieved: 1.60% improvement in processing speed 2.Up to 35% improvement in cutting and hole placement precision 3.Built-in printing for better part traceability and order accuracy 4.Automated workflows with minimal operator intervention 5.Reduction of outdated machines (at least 6 machines) These gains not only improve production but also support scalability and consistent quality across product lines.
Plastic Production Line – Pushing System with Scrap Lift (Punch, Saw, Drill & Inject Printer)
The Plastic Production Line by Position Automation is designed to elevate precision, productivity, and traceability in plastic-based manufacturing. Engineered with a pushing system and scrap lift, it combines cutting-edge punching, sawing, drilling, and real-time printing into one intelligent system. Ideal for components such as containers, panels, trims, and enclosures, it empowers manufacturers to reduce manual burden and scale efficiently - across applications from packaging to fixture assembly. Product Details Core System Features: 1 . Automated Pushing System: Ensures smooth material feed with consistent alignment. 2 . Scrap Lift: Removes waste without interrupting production, promoting cleaner operations. 3 . Punching Unit: Handles varied shapes with precision tooling and high throughput. 4 . Sawing Unit: Cuts multiple profiles and angles for customised part geometry. 5 . Drilling Unit: Supports complex layouts and variable depths with automated controls. 6 . Inject Printer: Enables on-the-fly printing of labels, batch codes, or barcodes for instant traceability. Industries Served: 1 . uPVC Profiles for Windows and Fascias 2 . Consumer Product Housings and Trims 3 . Retail Display Components and Enclosures What We Delivered With the Plastic Production Line, clients benefited from: 1 . 50% improvement in throughput for repetitive tasks 2 . 30% reduction in material waste processing time 3 . Real-time, automated barcode 4 . Consistent sizing and drilling accuracy across batches 5 . Safer operations with minimal human contact in handling zones These gains led to stronger compliance, better order accuracy, and smoother downstream logistics. Relevant Case Studies uPVC Profile Manufacturing – Trim Finishing & Labelling Integrated cutting reduced material waste by 30% and improved weld quality and consistency across window trims.
Heavy Duty Structural Band Saw Machine (For High-Precision Cutting of Dense Materials)
The Heavy-Duty Structural Band Saw Machine from Position Automation is a high-performance solution built for precision cutting of hard materials such as metals, plastics, composites, and structural components. Engineered to handle large and complex profiles with minimal waste, it delivers outstanding accuracy, versatility, and throughput in demanding industrial environments - from beam production to aerospace-grade assemblies. Product Details Core Features and Capabilities: 1 . Wire Saw Mechanism: Offers clean, high-speed cutting with minimal kerf loss across various materials. 2 . Angle Adjustability: Enables multi-angle cutting for complex part geometries. 3 . Automated Feeding System: Ensures consistent material positioning and reduced manual handling. 4 . Scrap Lift System: Collects waste efficiently during cutting operations, reducing cleanup time. 5 . Inject Printer: Real-time part marking for instant traceability and inventory management. 6 . Heavy-Duty Design: Built for endurance in high-load environments with structural-grade components. What We Delivered With the Wire Saw Machine, our clients experienced: 1 . Lead time reduction from 3 days to 2 days 2 . 40–50% faster cutting cycles for dense structural parts 3 . 35% reduction in production waste 4 . Enhanced material yield and dimensional accuracy (up to 40% improvement) 5 . Automated traceability with printed part ID and batch data These benefits enabled consistent quality and scalability while reducing operational overhead and production delays. Relevant Case Studies 1 . Construction Industry A supplier of pre-engineered building components achieved 30% efficiency gains and reduced defects by 25%, thanks to automated angle-adjustable wire cutting and scrap handling. 2 . Automotive A vehicle frame manufacturer integrated this solution into its process and saw 20% boost in durability and 25% fewer rejections, thanks to tighter dimensional control.
Pharmaceutical Filling & Packaging System (Automated Liquid Filling, Labelling & Quality Inspection)
Precision and compliance are non-negotiable in pharmaceutical manufacturing. Position Automation’s Pharmaceutical Filling & Packaging System offers a robust, intelligent solution to streamline high-accuracy liquid filling, labelling, batch tracking, and inspection processes. Engineered for regulatory environments, it’s built to enhance production speed while safeguarding product integrity and traceability across every batch. Product Details System Highlights: 1 . Automated Liquid Filling Module: Ensures consistent volume delivery for ampoules, vials, or bottles with minimal wastage. 2 . Real-Time Labelling & Batch Printing: Customisable printing for product details, barcodes, and regulatory markings. 3 . Batch Tracking System: Captures production data for seamless auditability and regulatory alignment. 4 . Compact & Modular Layout: Ideal for cleanroom integration and easy scale-up across production lines. Industries Served: 1 . Pharmaceutical and Biotech Manufacturing 2 . OTC and Consumer Health Product Packaging 3 . Cosmetic Bottling and Labelling 4 . Veterinary and Nutraceutical Processing What We Delivered With Position Automation’s system in place, clients saw: 1 . 55% improvement in packaging speed 2 . 40% fewer compliance-related errors due to automated quality control 3 . 30% savings in production costs from reduced rework and manual labour 4 . Faster response during audits with integrated batch tracking and reporting 5 . Enhanced brand trust through consistent product presentation and labelling This system empowers manufacturers to scale production confidently while staying fully compliant and audit ready. Relevant Case Studies 1 . Pharmaceutical Packaging A pharmaceutical company reduced regulatory failures by 40% and increased packaging speed by 55%, thanks to integrated fill control and label inspection.
Smart Food Processing & Portioning System (Automated Cutting, Sorting, Conveying & Real-Time Printing)
Position Automation’s Smart Food Processing & Portioning System is a high-precision automation solution tailored for food manufacturers seeking reliability, hygiene, and consistency at scale. It’s built to optimise the portioning of products like meat, poultry, and packaged goods, while seamlessly integrating automated cutting, weighing, sorting, and barcode printing capabilities. This system helps streamline compliance with food safety regulations and increases yield with minimal waste. Product Details Core Features: 1 . Precision Cutting Module: Ensures uniform portion sizes, whether by weight, volume, or geometry. 2 . Real-Time Weighing & Sorting: Automatically categorises product portions based on programmable parameters. 3 . Robotic Conveyor Transfer: Maintains hygiene by minimising manual contact and speeding up throughput. 4 . Inject Printer for Labelling: Applies batch codes, expiry dates, and branding in real time for traceability. Industries Served: 1 . Meat & Poultry Processing Plants 2 . Seafood and Ready-to-Eat Meal Preparation 3 . Frozen Food Manufacturing 4 . Packaged Snack Production What We Delivered With this system, Position Automation enabled clients to: 1 . Improve portion accuracy by 8%, reducing product giveaway 2 . Reduce human error by 12%, ensuring standardised outputs across shifts 3 . Boost order fulfilment speed by 28% through automated packaging and printing 4 . Ensure traceability with real-time labelling and batch tracking 5 . Enhance hygiene and reduce risk with robotic handling The result: safer, more consistent production with faster turnaround and fewer recalls. Relevant Case Studies 1 . Portioning & Barcode Automation A global meat company reduced waste by 35% and improved batch consistency with integrated weighing and label printing. 2 . Packaged Food Manufacturer Upgraded their manual tray filling to automated sizing and barcode printing, cutting human errors in portioning by 8%.
News
Case Study: Integrated Punching Machine Installation at Swegon, Vantage Point (Snodland, UK)
Swegon’s Vantage Point site in Snodland, UK, has successfully implemented a fully integrated punching and machining centre to streamline the processing of long-length aluminium extrusions.
Case Studies
Innovating the Future of Manufacturing with Smart Automation