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Rapid Fusion
About us
Rapid Fusion Ltd specialises in designing, manufacturing, and delivering Large Format Additive Manufacturing (LFAM) solutions for polymer components, offering limitless possibilities in scale, design, and applications.
Proudly Made in Britain, we are ISO 9001 & ISO 14001 certified, ensuring quality and sustainability at every stage.
All our pellet extruders and large-format robotic 3D printing cells are designed and manufactured in the UK, ensuring exceptional quality and reliability.
Our large-format additive manufacturing solutions significantly reduce production time, allowing for faster turnaround and increased productivity.
By minimising material waste, cutting material costs, and reducing the need for assembling multiple parts, our technology lowers overall manufacturing costs.
Our advanced 3D printing solutions enable the creation of intricate and large-scale designs that are difficult or impossible to achieve with traditional manufacturing methods.
Products
Medusa Enclosed Hybrid AM System
Medusa is a fully enclosed hybrid system that combines pellet and filament 3D printing with CNC milling in one automated unit. Seamlessly transition between tools: pellet extruder, dual filament extruders, and CNC spindle, using an automatic tool changer. Combined with AI-driven calibration and defect detection, Medusa ensures accuracy and reliability at scale. With a 1.2 × 1.2 × 1.2 m build volume, Medusa delivers unmatched throughput, flexibility, and precision for demanding engineering polymers. Ideal for aerospace, energy, automotive, construction, marine, and R&D, Medusa reduces lead times, consolidates processes, and produces better parts faster.
Apollo AM platform
Apollo is a modular additive manufacturing platform designed for flexibility and scalability, delivering high-speed pellet extrusion for large-format 3D printing. Core Strengths: High-speed pellet extrusion, modular architecture, and open-source control. Ideal For: Large-scale parts, rapid prototyping, and production runs. Key Features: Modular design for easy upgrades PE320 Pellet Extruder for cost-efficient printing Open-source Epicurus Controller Pro Compatible with Aibuild and Adaxis software
Zeus Hybrid AM Platform
Zeus is a hybrid manufacturing platform that combines large-format 3D printing with integrated CNC milling in one system. Core Strengths: True hybrid capability for additive and subtractive processes in a single workflow. Ideal For: Complex geometries, tooling, moulds, and parts requiring tight tolerances. Key Features: Integrated CNC Milling Tool for precision finishing Smart Loom Pro for hybrid workflows Modular heated bed and enclosure Seamless additive-to-subtractive transition
News
Rapid Fusion aims for transatlantic expansion with first US deal
Rapid Fusion is looking to break into America after signing a new reseller agreement with a US additive manufacturing specialist.
The power of Zeus helps Rapid Fusion secure another TCT Award
Bringing together the power of additive manufacturing and CNC post-processing in one machine has helped Rapid Fusion secure a prestigious award – for the second year running.
Rapid Fusion launches AI ‘print assistant’ to optimise 3D printing technology
Rapid Fusion has unveiled a new AI ‘print assistant’ that will help enhance the performance of its groundbreaking robotic additive manufacturing systems.
Rapid Fusion and Applied Automation sign new manufacturing deal to bring Medusa to life
One of the UK’s leading providers of robotic additive manufacturing systems has signed a new ‘outsourcing’ deal that will bring a world-first to market next year.