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TURBEX LTD

Stand: L152
_Aerospace
Machines & Precision Tools
_Rail
_Space & Satellite
Surface Treatment & Finishing
_Medical Devices
_Automotive
_Defence & Security
_Energy
Additive Manufacturing
Inspection & Measurement
https://www.turbex.co.uk

About us

Precision Component Cleaning. Powder Removal. Surface Treatment.

For over 40 years, we’ve provided hundreds of businesses throughout the UK and Ireland with the right component cleaning solution.

To do what we do, for as long as we’ve done it, being dependable is non-negotiable. No matter the customer, or their requirement, Turbex ensures a service and solution that’s fairly priced, delivered on time, and void of nasty surprises.

We can supply a wide range of high-quality batch and in-line machines that exceeds over 150 standard models.

Here’s a selection of the component cleaning solutions we specialise in.

• Aqueous or Solvent
• In-process cleaning
• Final cleaning
• Precision cleaning
• Passivation lines
• Drying solutions
• Powder removal
• FPI Lines

We can also help with surface treatment needs, including:
• Anodising
• Chemical etching
• Chemical cleaning

Not only is all of this backed up by expert advice, but we can also demonstrate the most recent cleaning procedures at our Cleaning Technology Centre, while performing trials on your components. Meaning you can be completely satisfied that the cleaning system we recommend is the right machine for the job.

Products

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Depowdering Machines & SPR-Pathfinder®

Together with Solukon Maschinenbau, Turbex can help with the depowdering of metal laser-melted parts in the additive manufacturing industry. Solukon’s automated solutions are trusted by leading manufacturers and service providers such as NASA, Siemens, and Lockheed Martin and are approved for safe and reliable removal of tough-to-handle and reactive materials, including titanium and aluminium. The machines are regarded as the best on the market, and their game-changing software solutions keep them miles ahead of the competition. SPR-Pathfinder® software uses a build job’s CAD file to automatically create an optimal motion sequence for the depowdering machine to use. Benefits include: • Trusted, reproducible, and traceable depowdering results • Complex powder removal from even the most complex structures • Massive time savings • A protected environment improves operator safety • Simple powder retrieval • Programmable movement • Targeted vibration Turbex are the sole supplier for Solukon systems in the UK and Ireland.

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Spray Washing Machines

Turbex works with Aqua Clean, the largest manufacturer of industrial parts washers in Scandinavia, to bring their cleaning machines to UK and Irish businesses. Their systems range from front-loading spray washers to wheelset and bogie cleaners to tunnel wash systems, all manufactured in stainless steel. Both compact and heavy-duty aqueous front-loading spray washing machines are available. They are popular for cleaning and degreasing components in the metalworking, aerospace, automotive, and rail sectors. Build configurations: • One, two, or three process tanks • Chamber sizes vary from one to three metres in diameter and 900-1,800 mm in height • Can take load weights up to four tonnes Features: • Rotating spray system with built-in nozzles • Hot detergent sprayed multi-directionality with high mechanical effect • Can also be fitted with a reciprocating system • Liquid is filtered and recirculated The development and production of every machine is completed in-house, so even complex custom-made machines can be produced within a reasonable timeframe. Turbex are the sole supplier for Aqua Clean systems in the UK and Ireland.

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Precision Cleaning with Rotation

Turbex's long term partner MAFAC are a global market and technology leader in aqueous parts cleaning. A family-owned business for over 50 years, they’ve led the development of industrial technology for both surface and component cleanliness. They offer a wide range of compact single chamber machines; all are designed to meet a wide range of cleaning requirements and customer needs. MAFAC’s patented, distinctive technology allows the basket and spray systems to revolve in either the opposite or same direction while spray-flooding or spray-cleaning the wash chamber. This system ensures repeatable cleaning outcomes on bulk materials or single components with intricate geometries. Benefits include: • Single-chamber machines enable cleaning, rinsing and drying in one unit. • Compact footprint uses minimal space on factory floor • Great for components with areas that can’t be reached by spray alone. • Reduces secondary process times with a quick draining operation. • Comes as standard with a coalescing oil separator. • Ultrasonic action available for improved cleaning performance. • Choose from a variety of options, including vacuum drying. Turbex are the sole supplier for MAFAC systems in the UK and Ireland.

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Solvent Cleaning Machines

Turbex's tried and tested expert partner in wet cleaning, Karl Roll is renowned for its reliable solvent and aqueous plants, which encompass hydrocarbon cleaning agents, modified alcohol, perchloroethylene, and detergent-based cleaning methods. For 70 years, Karl Roll has designed their parts cleaning systems to fit seamlessly into the different stages of your manufacturing processes. In their words, they see cleaning as an ‘enhancement stage’ that improves component quality. Solvent cleaning is ideal when large quantities of neat oils and grease need removing. From degreasing surfaces to removing contaminants and particles, solvent cleaning systems are always up to the job. Under a whole machine vacuum, processes such as flooding, vapour degreasing and vacuum drying take place in the single process chamber. Basket sizes are tailored to requirements. Benefits include: - Exceptional cleaning and drying results. - Great for ultra-fine cleaning, even bulk loads with thin-walled high surface area components. - Heat recirculation minimises running costs. - Fast cycle times in as little as 5 minutes per load. - Self-cleaning separates and discharges all oils and water entering the system. - The solvent remains clean and operational for years, meaning minimal downtime for bath exchanges. Turbex are the sole supplier for Karl Roll systems in the UK and Ireland.

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Ultrasonic Cleaning Systems

Elma is a global leader in the field of ultrasonic and steam cleaning technology. They serve a wide range of industries and markets with an extensive product line of ultrasonic, modular and custom cleaning equipment for in-process and final cleaning applications. Elma’s ultrasonic manual or automated multi-stage systems fulfill strict cleanliness thresholds and fit seamlessly into manufacturing processes. They can be customised to the exact needs of the customer to fit the available floor space and can be added to production lines already in place or within a clean room. Features: - Removes contaminants such as process residues, oil, polishing compounds, particulate, wax, and grease. - Variety of sizes (60-170 litre tanks). - Switchable frequencies for intensive and precision cleaning operations. - Automated systems are PLC-controlled and can handle several baskets simultaneously. Options include: - Agitation - Fine filtration - Closed-loop deionised water system - Machine enclosure with or without conveyors - Polished tanks with rounded corners (Precision line only) Turbex is the sole supplier for Elma systems in the UK and Ireland.

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Vacuum Drying Ovens

Over the last 40 years, Meier Prozesstechnik has forged a proven reputation for quality. Leaders in the design and manufacture of impregnation and drying plants, Meier guarantees its customers high quality, high performance, and long-lasting vacuum drying systems. Hunting for fast and gentle drying at low temperatures? Vacuum Drying machines are the solution. By sealing parts in a chamber and subjecting them to negative pressure, we can reduce boiling points, meaning water evaporates at lower temperatures. These systems reach every pore and chamber, guaranteeing rapid, homogenous drying in record time. These systems are built to your specifications and requirements. They can also be retrofitted to existing production lines or used as stand-alone machines. Turbex are the sole supplier for Meier vacuum dryers in the UK and Ireland.

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Automated Surface Treatment

Galvatek (A John Cockerill Company) is a leader in purpose-built surface treatment plants. These plants are designed and delivered to industries requiring precise and fault-free automation in their manufacturing processes. Surface treatment lines are heavily used in the aerospace industry, primarily for maintenance, repair and overhaul (MRO), but also in the defence and energy sectors too. The lineup includes: Automated anodising lines Also known as electrochemical surface treatment, anodising enhances the natural oxide layer of an aluminium surface when it comes into contact with oxygen and can be used on aluminium components. Multiple processes can easily run simultaneously on these tailor-made lines since automation takes care of line optimisation. Automated chemical cleaning lines Chemical cleaning lines remove contaminants such as carbon, scale, paint, coatings, oils and grease and are designed for the aerospace industry to clean aircraft engine components, before non-destructive testing (NDT) inspections. Automated chemical etching lines Chemical etching is the subtractive machining process that’s used to chemically corrode components to produce extra features like pockets and channels. Etching can be used on a wide range of metal components. Turbex are the sole supplier for Galvatek/John Cockerill surface treatment systems in the UK and Ireland.

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Tech-rack Work Piece Carrier System

Looking for cleaning machine fixtures with versatility? Our Tech-Rack Workpiece Carriers by Fries represent an all-in-one cleaning, transportation, and storage system, making them perfect for highly efficient industrial parts cleaning. Because it can be adapted to a custom size, the Variogrid perfectly complements most industrial cleaning processes. They’re also stackable, fast, and highly durable. For functional simplicity, the Tech-Rack Custom+ is designed to work with both EURO and industrial pallets. The 400 by 300 rack unlocks effective cleaning, hassle-free transportation, and straightforward storage. They’re ready for automated loading, unloading, and stacking - you can also configure them to your liking with a wide variety of pins and fittings. Benefits: Choose from modular designs that can be cut to the required size, or standard Euro size compatible with EURO pallets (1200mm x 800mm) and industrial pallets (1200mm x 1000mm). • All Tech-Rack systems utilise pins and fittings to hold any component size or shape. • Choose from different material versions for different applications. • Reusable and cost-effective with reduced scrap. • Lowers costs. • Minimises repacking of components between production, cleaning, and storage. • Automation ready and great for robot handling. • Unbeatable efficiency Thanks to great access, simple rearrangement, and a wide range of pins, and fastening options, Tech-Rack systems are perfect for highly efficient industrial parts cleaning. This includes options for turned parts, milled parts, threads, and screws - all of which can be mounted with minimal effort. Tech-Rack is suitable for aqueous, ultrasonic, and solvent-based processes. It doubles as a highly protective storage and transportation system against dents and scratches, making it a true all-in-one solution. Turbex are the sole supplier for Tech-rack workpiece carriers in the UK and Ireland.

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Detergents & Chemicals

At Turbex we stock a wide choice of industrial detergents to suit your machine, components and application. You can purchase just one drum or in bulk, if preferred, from our warehouse in Alton, Hampshire. All of our chemicals leave us with a material safety data sheet (MSDS), and we can send a technical data sheet (TDS) on request. Because we sell a wide range of machines, it goes without saying that we sell an even wider range of detergents. These include cleaning and degreasing solutions for spray wash machines, specialised options for demanding ultrasonic cleaning applications and modified alcohols or Perchloroethylene for solvent cleaning. We also sell various chemicals to assist with different processes, including; phosphating, de-rust, de-burr, surface treatment, corrosion protection, and many others. We work with the leading detergent manufacturers, so rest assured that you will receive top quality solutions to enhance your cleaning process.

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Cleaning Technology Centre

Precision cleaning can be a complicated process to get right, with many different decisions to be made that can have an impact on the finished result. We can help you to find the answers to your questions as we have many years of experience in doing just that. With a showroom full of machinery at our Cleaning Technology Centre in Alton Hampshire in which to experiment, and a mixture of our expert knowledge and trial and error test runs, we will find the right machine, process and cleaning solution to work for you. Visit us for a free cleaning trial or send in your components for us to do. We will deliver a full report on the best way to reach the required cleanliness levels and return your parts to you. Completely satisfy yourself that the cleaning system we recommend is the right machine for the job.