
ALPEX Technologies GmbH
Wing of Tomorrow - Full Scale Component Demonstrator
Full-Scale Demonstrator for Future Wing Production
The aviation industry is under increasing pressure to reduce emissions, improve fuel efficiency, and accelerate production rates. To meet these challenges, we have developed a full-scale demonstrator for future wing production, showcasing advanced composite technologies and innovative manufacturing processes.
This demonstrator combines large-scale thermoset/thermoplastic composite structures with optimized tooling and process automation. By integrating stringer-reinforced designs, out-of-autoclave processes, and scalable RTM technology, the approach proves that next-generation aircraft wings can be produced more efficiently, with shorter cycle times and reduced manufacturing costs.
Key advantages include:
Weight savings through high-performance composite design
Industrial scalability for large structural components
Improved sustainability, with less material waste and lower energy consumption
High structural integrity, ensuring durability and safety in demanding flight conditions
By building and validating a full-scale wing demonstrator, we bridge the gap between laboratory research and industrial application. The project demonstrates how innovative composite manufacturing can support future aircraft programs, enabling lighter, more efficient, and environmentally responsible wings.
This milestone represents a clear step toward the next generation of aerospace manufacturing, positioning composites as a cornerstone for future wing design and serial production.




