The machine tool manufacturer bavius technologie gmbh was able to achieve impressive material removal rates of over 20 litres per minute on its new high-end model HBZ AeroCell 160 with a new generation of aluminium high-volume milling cutters from the tool manufacturer MAPAL. The result of this successful collaboration comes at the right time for the aerospace industry, which is taking off again following the downturn caused by coronavirus. The machine manufacturer, which emerged from the Handtmann Group, has been operating as an independent company under the name bavius technologie gmbh since a management buy-out in 2017 and has its headquarters in Baienfurt. Despite all the changes, the business area has remained the same for almost four decades. CNC machining centres are designed and built for the precise high-speed machining of large workpieces made of aluminium. “Over 80 percent of our work is for the aerospace industry, where our AeroCell machines are used primarily to produce large structural parts”, explains Amit Paranjape, Sales Manager at bavius. Customers are aircraft manufacturers and their first and second tier suppliers. Large volumes are required to make full use of the bavius systems. There are currently two different machine lines from Baienfurt. The PBZ profile machining centres are used, among other things, to machine seat tracks for aircraft. The HBZ horizontal machining centres are used to manufacture large structural parts from solid. “Everything long and wide is machined here”, explains Paranjape. “Users can machine all the necessary parts for the airframe of an aircraft on our machines.” The material removal rates are extreme, as one example from a bavius customer shows, who mills out finished parts weighing only 35 kilograms from blanks weighing 1.3 tonnes. Read more online...

Ambrell, a leading source of innovative applications of induction heating, today launched its next generation EKOHEAT products, featuring Versatile Performance Architecture (VPA) Technology. A first-of-its-kind in the industry, the EKOHEAT product line with VPA makes induction processes easy, safe and serviceable. Easy-to-Use o EKOHEAT VPA integrates into manufacturing systems or performs as a stand-alone induction heating solution. The AUTOSCAN capability allows the user to expand the use of the product beyond its current application. With auto-scan, EKOHEAT VPA includes easy-to-use functionality to scan a new application and auto-set the starting frequency and then recommend RF setup parameters. Safety o EKOHEAT VPA products include soft start circuitry. This safety feature eliminates the risk of tripping up other equipment when a power supply is turned on. System power is tightly controlled on start-up to minimize transient spikes and electrical noise. Serviceable o EKOHEAT VPA is built using a universal printed circuit board (PCB) that can be used across the entire product line. This means fast availability of service repair and replacement parts assuring business continuity and long-lasting product life. Regardless of system size and frequency, common PCBs are integrated into the design of EKOHEAT VPA products. A single board-set addresses multiple EKOHEAT VPA systems, thereby minimizing inventory and eliminating model-specific versions. o EKOHEAT VPA is enabled for remote diagnostics and data collection with industrial Ethernet communication capabilities. In the industrial and automation environment, networking is fully supported using EKOHEAT VPA’s chosen gateway and includes CIPs (Common Industrial Protocols) such as EthernetIP, Modbus/TCP, and PROFINET protocols. Commenting on EKOHEAT with VPA, Ambrell President and CEO, Tony Mazzullo, stated, ”This breakthrough in product design and innovation represents another example of our focus on customers’ needs and delivering products that easily incorporate induction into their production, service or laboratory environments. Ease of use, safety and service are what we continue to deliver. Our customers across the world have come to expect highly-engineered products delivered with impeccable quality. And our new EKOHEAT with VPA Technology is no exception.” For additional information call +1 585 889 9000 or visit the Ambrell website at www.ambrell.com.

inTEST Corporation, a global supplier of innovative test and process solutions for use in manufacturing and testing across a wide range of markets, including automotive, defense/aerospace, industrial, medical, semiconductor and telecommunications, today announced that its Ambrell division has launched an initiative to assist customers with their respective ESG (environmental, social, and governance) related carbon neutrality goals. In alignment with global sustainability goals, Ambrell’s induction heating systems provide zero emission solutions. Ambrell has also released an Energy Savings Calculator (“Calculator”) (http://green-energy.ambrell.com/) and corresponding documentation which will enable customers to make more effective carbon decisions through the use of Ambrell’s products. The Calculator will educate users of industrial heating systems on the ESG related sustainability and green benefits of induction heating by identifying the energy consumption and CO2 production of various industrial heating methods vs. that of induction heating. “Induction is a highly efficient method of heating, and our systems produce zero emission,” noted Scott Nolen, VP and Ambrell General Manager. “Not only is induction heating better for the environment, it also improves the overall safety of the workplace by eliminating local flame emissions and reducing high temperature surfaces.”

Together, FARO, Creaform, and Virtek now offer the most comprehensive, powerful, and trusted portfolio of portable and automated 3D metrology, laser projection and digital reality solutions available on the market. This strategic acquisition brings together decades of innovation and expertise to serve a wide range of applications and industries, including: Industrial Manufacturing: Portable measurement arms, handheld 3D scanners, laser trackers, optical CMMs, photogrammetry cameras, and fully integrated inspection and scan-to-CAD software for quality control and reverse engineering in automotive, aerospace, energy, heavy equipment and other industrial sectors. Architecture, Engineering, and Construction (AEC) / Public Safety: Mobile and fixed 3D laser scanners and SaaS collaboration & viewing solutions that enable accurate as-built documentation, construction progress verification, BIM integration, as well as forensics and public safety applications. · Manufacturing & Assembly: 3D laser projectors and smart cameras that support complex assembly processes and improve manufacturing efficiency and quality. While each brand will continue to operate independently, they will increasingly collaborate to deliver unmatched customer experiences, enhanced product integration, and expanded service capabilities. “We are excited to join the AMETEK family,” said Peter Lau, President and CEO of FARO Technologies. “This partnership opens new opportunities for innovation and growth, and we’re excited to work alongside Creaform and Virtek to deliver even greater value to our customers.” “Bringing together these three industry leaders allows us to offer a truly unique and powerful suite of solutions,” added Fanny Truchon, President of Creaform. “We look forward to collaborating more closely to push the boundaries of what’s possible in 3D metrology, laser scanning and laser projection.” For more visit: www.faro.com/ www.creaform3d.com/ www.virtekvision.com/

This week, Amy is representing Speedel at MRO Europe in London – the leading event for the aviation maintenance, repair and overhaul community. As the industry comes together to discuss innovation, sustainability and supply chain resilience, we’re proud to be part of the conversation. Speedel’s same day courier and onboard courier services are trusted by aviation and aerospace businesses across the UK and Europe to deliver critical components exactly when and where they’re needed — fast, secure and with absolute precision. If you’re attending MRO Europe, look out for Amy – she’d love to chat about how Speedel helps keep aircraft flying and operations on schedule.

They not only meet the highest demands in terms of quality and quality and function, but their design has also won numerous awards: the hydraulic chucks for the UNIQ series from MAPAL. Following the IF Design Award 2020 and the Good Design Award 2021, the Aalen-based tool manufacturer at least received the sustainability-oriented Green Design Award in 2024. When the precision tool manufacturer and technology partner MAPAL completely revised its hydraulic chucks in 2020, the focus was on making the entire to make the entire product range even more efficient and durable in daily use. in daily use. The new hydraulic chucks were to be given a uniform appearance - the requirement that the design should guarantee the greatest possible stability with optimum use of resources. In collaboration with the design agency Ottenwaelder and Ottenwaelder from Schwaebisch Gmuend, the product managers at MAPAL developed a new design new design concept for the product family. In order to emphasize the uniqueness of the revised chucks, the naming was based on the English word “unique”. The two hydraulic chuck series - UNIQ Mill Chuck and UNIQ DReaM Chuck - combine MAPAL's performance promise of quality and function quality and function, in particular through an optimum interplay of geometric and functional properties. Thanks to a polishing process newly developed for the UNIQ series the high-gloss surface of the chuck is more resistant to dirt and corrosion. more resistant to dirt and corrosion. MAPAL also attached great importance to making the use of the hydraulic chucks process reliability. The blue coloring of the of the actuating screw contributes to this. Specially created signatures also contain handling instructions. “The MAPAL chucks have a significantly unique design language,” says Petra Kurz-Ottenwaelder, Managing Director of the design agency Ottenwaelder and Ottenwaelder. ----READ MORE ON THE WEBSITE LINK AT TOP OF PAGE----

Artec’s first target-based 3D laser scanner puts ISO-certified, metrology-grade 3D scanning in the palm of your hand. Artec Point rapidly captures complex surfaces – even those featuring black or shiny exteriors – with up to 0.02 mm accuracy for quality control and reverse engineering. Alternate between grid, parallel, and single-laser modes to maximize results and use HD cameras fixed at a steep viewing angle to capture in narrow areas. With a light yet robust metal chassis, the Artec Point is also versatile for use in demanding industrial environments. When it comes to capturing intricate objects with high repeatability and pinpoint accuracy, the Artec Point always delivers, making it the ideal solution, wherever you need fast, reliable data.

The Artec Spider II is an updated handheld 3D scanner designed specifically for CAD users and perfect for reverse engineering, product design, and quality control. It is perfect for capturing small objects or intricate details of large industrial objects in high resolution, with steadfast accuracy and brilliant colour. Fast Scanning Speed at 30 fps A fast capture rate plus no targets needed means scanning is effortless and intuitive – all while ensuring no detail is missed. High Point Accuracy at 0.05 mm Make extremely accurate 3D models of small industrial objects or sections of larger objects in fine detail. With a larger 171 × 152 mm field of view, Spider II allows you to scan faster, easier, and with less risk of human error. Texture Resolution to 0.05 mm Scan deeper and in more detail with Spider II – even deep holes and sharp edges are easily transformed into highly accurate data.

ASTM E3370-24, titled “Standard Practice for Matrix Array Ultrasonic Testing of Composites, Sandwich Core Constructions, and Metals,” is a significant update to the existing standards for ultrasonic testing (UT). This standard practice provides detailed guidelines for the application of matrix array ultrasonic testing (MAUT) to detect and evaluate damage, discontinuities, and thickness variations in materials.

At this month’s Advanced Engineering show, at the NEC in Birmingham, Atlas Copco will showcase a transformative suite of smart manufacturing assembly solutions. With a bold vision for the future of advanced manufacturing, Atlas Copco is committed to shaping the next era of digitally connected, sustainable, and intelligent manufacturing. Central to Atlas Copco’s showcase is its Smart Integrated Assembly philosophy, a holistic approach that seamlessly connects tools, factory automation, software and data across production lines. This has the goal of eliminating costly rework and material wastage, with fully traceable, zero-defect assembly, that delivers a more sustainable manufacturing environment. Empowering industry 4.0 transformation, its 64 square-metre position will feature five core areas: joint fastening, station control; station automation; joining and vision solutions and data driven services. Leveraging secure 5G networks, virtual stations, and AI-driven analytics, Atlas Copco is helping manufacturers to optimise production and transition to fully connected smart factories. Joining Atlas Copco in the Automotive & Aerospace networking lounge adjacent to its stand (K160) will be representatives from leading manufacturer customers, McLaren Automotive and Red Bull Ford Powertrains, who will be sharing experiences of their digital transformation. Through continued collaboration, McLaren Automotive and Atlas Copco are pushing the boundaries of production efficiency and delivering greater performance across every stage of assembly. With advanced smart applications and precision tooling, this partnership is setting new benchmarks and shaping the future of agile, data-driven manufacturing. Click the link to find out more.

Joining Atlas Copco on its stand will be representatives from three of Britain’s leading manufacturing businesses, who will be sharing experiences of their smart factory transformations, which have been supported by Atlas Copco. With a specific focus on Smart Integrated Assembly, Airbus UK has developed a new approach to modern wing assembly that enhances efficiency, precision and quality in aerospace manufacturing. McLaren Automotive has adopted Atlas Copco’s advanced tooling range to optimise production and improve the quality of its ultra-high performance supercars. This partnership represents a significant step forward in delivering a seamlessly connected Smart Factory. Rolls Royce representatives will be discussing how its collaboration with Atlas Copco leverages smart integrated assembly to deliver precision and efficiency in manufacturing. This partnership highlights both companies' dedication to pushing the boundaries of innovation and quality. Central to Atlas Copco’s ‘Smart Integrated Assembly’ is the goal of improving quality and productivity, as well as eliminating costly rework and material wastage, in pursuit of more sustainable manufacturing practices across all manufacturing environments. Atlas Copco’s ‘Smart Integrated Assembly’ is designed to connect digital tools throughout the factory to a customer MES (Manufacturing Execution System). This features the latest 5G connectivity on selected tool models, in order to optimise production, provide full traceability at every stage of the assembly process, whilst reducing energy consumption and strengthening security protocols. Atlas Copco will be exhibiting on stand J150.

An insight into how technology PR can ensure integrity when using AI in marketing campaigns.